Check Transmission Lubricant
NOTE
Check transmission fluid with the motorcycle at ambient temperature. Inspect transmission dipstick O-ring. Replace if necessary.
1. | Park motorcycle on a level surface on jiffy stand. |
2. | See Figure 1. Remove transmission filler plug/dipstick. Wipe dipstick clean. |
3. | Install filler plug/dipstick until O-ring contacts the case. Do not tighten. |
4. | See Figure 2. Remove filler plug/dipstick. Check lubricant level on dipstick. Proper oil level is between the Add (A) (1) and Full (F) (2) marks. |
5. | If lubricant level is low, add recommended Harley-Davidson lubricant to bring level to between the A mark and the F marks. Refer to Table 1. |
6. | Install filler plug/dipstick. Tighten to specification.
Torque: 2.8–8.5 N·m (25–75 in-lbs) Transmission filler plug/dipstick
|
Figure 1. Transmission Filler Plug/Dipstick Location
1 | Add (A) |
2 | Full (F) |
Figure 2. Transmission Lubricant Level
Table 1. Recommended Transmission Lubricants
LUBRICANT
|
QUANTITY *
|
|
---|---|---|
fl oz
|
L
|
|
FORMULA+ TRANSMISSION AND PRIMARY CHAINCASE LUBRICANT
|
28
|
0.83
|
SCREAMIN' EAGLE SYN3 FULL SYNTHETIC MOTORCYCLE LUBRICANT 20W50
|
28
|
0.83
|
* Fill quantity for a transmission lubricant change.
|
Change Transmission Lubricant
1. | See Maintenance and Lubrication → Check Transmission Lubricant → Transmission Lubricant Level
|
WARNING
Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d)
|
|
2. | See Figure 1. Remove transmission drain plug. Drain transmission. |
3. | Clean and inspect drain plug and O-ring. |
NOTICE
Do not over-tighten filler or drain plug. Doing so could result in a lubricant leak. (00200b)
|
|
4. | Install drain plug with new O-ring. Tighten. Do not over-tighten.
Torque: 19–28.5 N·m (14–21 ft-lbs) Transmission drain plug
|
5. | Fill the transmission with recommended Harley-Davidson lubricant. Refer to Maintenance and Lubrication → Check Transmission Lubricant → Recommended Transmission Lubricants
Volume: 0.83 L (28 fl oz)
|
6. | Check lubricant level. Add enough lubricant to bring the level between the add (A) and full (F) marks. See Maintenance and Lubrication → Check Transmission Lubricant → Transmission Lubricant Level
|
7. | Install filler plug/dipstick. Tighten.
Torque: 2.8–8.5 N·m (25–75 in-lbs) Transmission filler plug/dipstick
|
1 | Transmission drain plug and O-ring (left side) |
2 | Engine oil drain plug |
3 | Hex plug (do not remove) |
Figure 1. Transmission Drain
1. | Run motorcycle until engine is at normal operating temperature. Turn off engine. |
WARNING
Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d)
|
|
2. | Secure motorcycle upright (not leaning on jiffy stand) on a level surface. |
3. | See Figure 1. Drain primary chaincase. |
4. | Clean drain plug magnet. If plug has excessive debris, inspect the condition of chaincase components. |
5. | Install drain plug and new O-ring. Tighten.
Torque: 19–28.5 N·m (14–21 ft-lbs) Primary chaincase drain plug
|
Figure 1. Removal/Installation of Chaincase Drain Plug
6. | See Figure 3. Remove screws (3) and clutch inspection cover (2). |
7. | Remove seal (1). Wipe oil from groove in chaincase cover and mounting surface. |
NOTICE
Do not overfill the primary chaincase with lubricant. Overfilling can cause rough clutch engagement, incomplete disengagement, clutch drag and/or difficulty in finding neutral at engine idle. (00199b)
|
|
8. | Add lubricant.
a. Pour specified amount of FORMULA+ TRANSMISSION AND PRIMARY CHAINCASE LUBRICANT or SCREAMIN' EAGLE SYN3 FULL SYNTHETIC MOTORCYCLE LUBRICANT 20W50 through clutch inspection cover opening. Refer to Table 1.
b. See Figure 2. Proper level is approximately at bottom of pressure plate OD.
|
ITEM
|
DRY FILL(2)
|
WET FILL(3)
|
||
---|---|---|---|---|
Oz
|
L
|
Oz
|
L
|
|
Amount(1)
|
34
|
1.0
|
30
|
0.9
|
(1) Amount is approximate. Fill to bottom of pressure plate OD with vehicle upright.
(2) Cover was removed and installed.
(3) Lubricant was drained through the drain plug only.
Figure 2. Primary Lubricant Level
9. | Install clutch inspection cover and new seal:
a. Thoroughly wipe all lubricant from cover mounting surface and groove in chaincase cover.
b. See Figure 3. Position new seal (1) in groove in clutch inspection cover (2). Press each of the nubs on seal into the groove.
c. Secure clutch inspection cover (2) with screws with captive washers (3).
d. See Figure 4. Tighten in sequence shown to 9.5–12.2 N·m (84–108 in-lbs).
|
1 | Seal |
2 | Clutch inspection cover |
3 | Screw and captive washer (5) |
Figure 3. Clutch Cover (Typical)
Figure 4. Clutch Cover Tightening Sequence
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