Yamaha TT-R110E Maintenance
Periodic maintenance chart for the emission control system
Contents
hide
TIP
- From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.
- Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.
| No. | ITEM | CHECKS AND MAINTENANCE JOBS | INITIAL | ODOMETER READINGS | ||
| 1000 km (600 mi) or 1 month or 30 hours |
3000 km (1800 mi) or 6 months or 90 hours |
5000 km (3000 mi) or 12 months or 150 hours |
||||
| 1 | * | Fuel line | • Check fuel hoses for cracks or damage. • Replace if necessary |
✔️ | ✔️ | |
| 2 | Spark plug | • Check condition. • Adjust gap and clean. |
✔️ | ✔️ | ||
| 3 | * | Valve clearance | • Check operation. • Adjust brake pedal free play and replace brake shoes if necessary. |
✔️ | ||
| 4 | Air filter element | • Clean with solvent. • Replace if necessary |
✔️ | ✔️ | ||
| 5 | * | Crankcase breather sys- tem | • Check ventilation hose for cracks or damage and drain any deposits. • Replace if necessary. |
✔️ | ✔️ | ✔️ |
| 6 | * | Carburetor | • Check engine idling speed and starter operation. • Adjust if necessary | ✔️ | ✔️ | ✔️ |
| 7 | Exhaust system | • Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary |
✔️ | ✔️ | ||
| 8 | * | Spark arrester | • Clean. | ✔️ | ||
| 9 | Engine oil | • Change (warm engine before draining). | ✔️ | ✔️ | ✔️ | |
General maintenance and lubrication chart
TIP
- From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.
- Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.
| No. | ITEM | CHECKS AND MAINTENANCE JOBS | INITIAL | ODOMETER READINGS | ||
| 1000 km (600 mi) or 1 month or 30 hours |
3000 km (1800 mi) or 6 months or 90 hours |
5000 km (3000 mi) or 12 months or 150 hours |
||||
| 1 | * | Clutch | Check operation. Adjust if necessary. |
✔️ | ✔️ | ✔️ |
| 2 | * | Front brake | Check operation. Adjust brake lever free play and replace brake shoes if necessary. |
✔️ | ✔️ | ✔️ |
| 3 | * | Rear brake | Check operation. Adjust brake pedal free play and replace brake shoes if necessary. |
✔️ | ✔️ | ✔️ |
| 4 | * | Wheels | Check runout, spoke tightness and for damage. Tighten spokes if necessary. |
✔️ | ✔️ | ✔️ |
| 5 | * | Tires | Check tread depth and for damage. Replace if necessary. Check air pressure. Correct if necessary. |
✔️ | ✔️ | |
| 6 | * | Wheel bearings | Check bearings for smooth operation. Replace if necessary. |
✔️ | ✔️ | |
| 7 | * | Swingarm pivot bushes | Check bush assemblies for looseness. Lubricate with molybdenum disulfide grease. |
✔️ | ✔️ | |
| 8 | Drive chain | Check chain slack/alignment and condition. Adjust and lubricate chain with Yamaha chain lubricant or other suitable chain lubricant thoroughly. |
Every ride | |||
| 9 | * | Steering bearings | Check bearing assemblies for looseness. Moderately repack with lithium-soap-based grease. |
✔️ | ✔️ | |
| 10 | * | Chassis fasteners | Check all chassis fitting and fasteners. Correct if necessary. |
✔️ | ✔️ | ✔️ |
| 11 | Brake lever pivot shaft | Apply lithium-soap-based grease lightly. | ✔️ | ✔️ | ||
| 12 | Brake pedal pivot shaft | Apply lithium-soap-based grease lightly. | ✔️ | ✔️ | ||
| 13 | Sidestand pivot | Check operation. Apply lithium-soap-based grease lightly. |
✔️ | ✔️ | ||
| 14 | * | Front fork | Check operation and for oil leakage. Replace if necessary. |
✔️ | ✔️ | |
| 15 | * | Shock absorber assem- bly |
Check operation and for oil leakage. Replace if necessary. |
✔️ | ||
| 16 | * | Control cables | Apply Yamaha cable lubricant or other suitable cable lu- bricant thoroughly. | ✔️ | ✔️ | ✔️ |
| 17 | * | Throttle grip | Check operation. Check throttle grip free play, and adjust if necessary. Lubricate cable and grip housing. |
✔️ | ✔️ | ✔️ |
TIP
- The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Removing and installing panels
Checking the spark plug
Engine oil
Cleaning the air filter element
Cleaning the spark arrester
Adjusting the carburetor
Adjusting the engine idling speed
Checking the throttle grip free play
Valve clearance
Tires
Spoke wheels
Adjusting the clutch free play
Adjusting the brake lever free play
Adjusting the brake pedal free play
Checking the front and rear brake shoes
Drive chain slack
Checking the steering
Front wheel
Rear wheel
Troubleshooting
Troubleshooting chart
